- Operations Excellence
- Automobile
Operations Stabilization | Automotive Tier 1 Supplier
- Industry:
- Automotive
- Employees:
- 1200+
- Location:
- Germany
- Objective:
- Restructuring of the company's complete production lines and material flows. Stabilization of the QMS according to IATF standards and implementation of control systems (KPIs). Implementation, training & coaching.
Key Levers
- Output Increase >100%
- Scrap -42%
- Core Team ~3-4 BT/week
- Duration ~52 weeks
Initial Situation: Critical supply situation due to excessively rapid growth, significant productivity losses.
Results: Development of a new factory and workplace concept for the production halls, including the relocation of 16 robot lines, optimization and planning of production processes and supply chains, and implementation of cross-process quality control loops to optimize product quality.
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